Automatic Toilet Paper Machine - intelligent benefit for business

No one can doubt that automation technology improved the production efficient. It is widely utilized in all aspect of life. This application of technology is also used in the toilet paper machine, which refers to the specialized processing production of toilet paper, we also call it toilet paper rewinding machine.

Automatic toilet winder takes big shaft paper as raw material to process and product toilet paper, since the big shaft paper is large in size and weight, a single person cannot get it placed into the rewinding machine, it needs at least two men to complete and is very trouble.

In order to overcome this difficulty, automatic toilet paper machine adopts horizontal paper frame on the back of the equipment, the base paper is straightly placed, and is transported by wide pneumatic double belt. Moreover, each roll of base paper is equipped with independent tensioning device, which is what we call the pneumatic paper feeding device.

In addition, automatic machine has alarm device, if broken paper phenomenon appears, the equipment will automatically stop and prompt the operating personnel. Toilet paper machine's main task is to rewind big shaft paper into small volume. Automation technology also has full application in rewinding process, the automatic paper machine is programmed by computer, the rewinding process of the raw paper is tight first and loose afterward, with its tension adjustable, , solving the problem of paper roll and paper core separates in the long time storage.

What’s more, automatic toilet paper equipment also has the function of automatically transfer paper tube, automatic delivery of finished goods and automatically winding paper, which greatly improve the production efficiency. Compared with semi-automatic rewinding machine, the fully automatic rewinding type has advantages of automatic trimming, glue and sealing function, by which not only production efficiency has been improved a lot, but also more accurate product is processed, making toilet paper more competitive on the exterior. Automatic rewinding machine can do embossing on both sides, and the end product is softer than single side embossing, and the design on both sides are consistent.

From the abovementioned analysis, I believe you will have better understanding about automatic toilet paper machine, so if you want to invest in toilet paper processing, I suggest you choose automatic toilet paper machine, which can produce all kinds of the toilet paper as required, and it has long service life to ensure the long-term production and processing. In a word, this device can benefit for your business

How to make the Machine save energy?

When seeking to maximize the energy performance of a machine drive, it is not enough simply to select the most energy efficient components. Correct dimensioning is critical, and complex interactions between components mean that the system as a whole must be carefully designed. Attention must also be paid to the control software, which plays a key role in availability and can therefore have a major impact on overall energy efficiency.

A large Toilet paper machine drive can consume up to 30 MW of power. With production running continuously for very long periods, even a relatively small incremental improvement in energy effi­ciency can produce considerable savings over the long term. Variable speed drives can produce remarkable increases in energy efficiency in certain applications by adjusting the speed of the motor to match the demands of the process. 

Another way to save energy for toilet paper machine is regeneration. In applica­tions with successive acceleration and deceleration cycles, regenerative drives produce electricity during the braking phases and feed it back to the network. If the machine can be liquid cooled, which can dramatically reduce the energy consumed in air condition­ing and cooling electrical rooms. 

Liquid cooling can decrease energy losses to the air within the electrical room by as much as 98 %. Other advantages of liquid cool­ing include a higher power density and compact drive cabinets, and higher pro­tection class enclosures offer increased options In order to optimize the energy efficiency of a toilet paper machine drive it is important to look at the system as a whole. This is because efforts to boost the efficiency of a single component in isolation may end up causing increased losses elsewhere. 

It is therefore crucial to understand how the type of power supply, VSD switching frequency and output voltage, and the motor design, affect total system effi­ciency. Achieving optimum energy effi­ciency involves much more than simply comparing the catalog values.

Development Opportunities for Toilet Paper Machine Suppliers

In recent years, new investment projects concerning household paper is increasing year by year, according to the statistics of Household Paper Professional Committee of the China Paper Association (hereinafter referred to as CNHPIA), in 2010 the new capacity of household paper is 415,000 t / a, and in 2011 a new capacity of 574,000 t / a. In 2012 the new capacity that has been put into production and plans to put into production is 1,512,500 t / a, the number in 2013 and after the project is also unabated. International and domestic toilet paper machine suppliers did their best to snatch the big cake of the Chinese market to develop core technology and marketing strategy around toilet paper, showing a "catch-me" posture.

Challenges and opportunities of a difficult time

Due to the slow economic recovery after the global financial crisis, the European debt crisis goes worse and worse, the toilet paper machine has weak market demand in Europe and the United States. On the contrary, sales of the imported paper machine surge in the Chinese market. International toilet paper machine suppliers start to shift their focus from U.S. and European markets to the emerging markets, especially in China. According to the statistics of CNHPIA in 2011, from 2011 to 2012 the new capacity of paper machine in china is 2.05 million t / a, accounting for about 60% of the global expected production capacity of 3.4 million t / a.

Take the road of independent innovation to win in the competition

The 21st century is an era of innovation, and technological innovation is the key point for tissue machine suppliers. Only by core technology and innovation can enterprises be invincible among multiple competitors. Compared with multinational companies, the domestic private enterprises are under limited financial resources and independent innovation is still in a smaller scope. However, based on the better understanding of local market, together with a fair competition environment created by the state in recent years, many private enterprises developed successfully relying on independent innovation and intellectual property.

Select the right equipment in accordance with local conditions

In facing of so much tissue machine suppliers, as well as their respective advantages of different models, how does manufacturers make choose? It is suggested that manufacturers should consider the factors of local energy cost, raw materials, and the development strategy of the enterprise to choose the toilet paper machine which suits their own development.

Accelerate structural adjustment, increase energy conservation

During the "12th Five-Year" period, China's paper producers are faced with important task of changing development patterns, accelerating structural adjustment, increasing energy conservation efforts, and taking the path of green development. In order to guide the development of the industry, the tissue machine equipped with a speed of 1,000 m / min or more high-speed is required according to the "12th Five-Year Plan.

What ways does the Paper Machine save energy?

When seeking to maximize the energy performance of a paper machine drive, it is not enough simply to select the most energy efficient components. Correct dimensioning is critical, and complex interactions between components mean that the system as a whole must be carefully designed. Attention must also be paid to the control software, which plays a key role in availability and can therefore have a major impact on overall energy efficiency.

Toilet paper machine is a kind of paper processing machinery for the production of toilet paper; it is the essential tools of the toilet paper manufacturers. In the society of pursuing energy saving and environmental friendly development, enhancing the energy efficiency of equipment is the best choice for toilet paper machine suppliers and buyers.

A large toilet paper machine drive can consume up to 30 MW of power. With production running continuously for very long periods, even a relatively small incremental improvement in energy effi­ciency can produce considerable savings over the long term. Variable speed drives can produce remarkable increases in energy efficiency in certain applications by adjusting the speed of the motor to match the demands of the process.

Another way to save energy for toilet paper machine is regeneration. In applica­tions with successive acceleration and deceleration cycles, regenerative drives produce electricity during the braking phases and feed it back to the network. If the machine can be liquid cooled, which can dramatically reduce the energy consumed in air condition­ing and cooling electrical rooms. Liquid cooling can decrease energy losses to the air within the electrical room by as much as 98 %. Other advantages of liquid cool­ing include a higher power density and compact drive cabinets, and higher pro­tection class enclosures offer increased options

In order to optimize the energy efficiency of a toilet paper machine drive it is important to look at the system as a whole. This is because efforts to boost the efficiency of a single component in isolation may end up causing increased losses elsewhere.

It is therefore crucial to understand how the type of power supply, VSD switching frequency and output voltage, and the motor design, affect total system effi­ciency. Achieving optimum energy effi­ciency involves much more than simply comparing the catalog values.

How to Select High Quality Toilet Paper Machine?

The survey results from world toilet paper magazine show that between 2010 and 2012, China plans to have the largest production ability of new toilet paper in the world, accounting for 53% of the global new capacity, about 2.38 million tons. China paper association life paper professional committee recently conducted a statistics on ordering situations of toilet paper machine, showing that the momentum of introducing advanced high speed production line remains strong, from 2009 to 2011, the new toilet paper production capacity has been 2.065 million tons/year.

Toilet paper machine is a kind of paper processing machinery for the production of toilet paper, it is the essential tools of the toilet paper manufacturers, and has a variety of models, but new beginners generally select model 1575 and model 1880.

What matters should be taken into consideration when select toilet paper machine? Firstly, you should pay attention that whether the produced toilet paper feels smooth and delicate. Toilet paper is one of the most commonly used product in our daily life and there is no packaging, so consumers paid great attention to its surface at the time of purchasing, and unlike facial tissue machine that with packaging, it is of no significant difference between the various brands by naked eyes, so if the paper produced by the toilet paper machine gives bad feeling to buyers, it will certainly affect sales volume.

Secondly, as for the point-to-point embossed and perforated toilet paper machine, you can check if the finished product is clear to see the embossing, and whether the perforated point is clear and tidy. This can judge the quality of equipment and also directly affects sales.

Thirdly, it is necessary to determine what kind of equipment you want, which means that you want to produce what kind of paper, coreless or tube paper, and which can have larger production. This will help you select the capabilities of the device and the automation degree under the condition that your fund is not very affluent, and help to reduce the start-up costs.

Fourth, pay attention to the machine to see whether its production is high, and the operation is simple, safe, etc. Also have a clear idea of the after-sale service of paper processing machine manufacturers.

A toilet paper winder can not meet the conditions of the toilet paper processing, it also need toilet paper cutter with band saw and sealing machine, these three devices complement each other in order to produce the core and coreless toilet rolls of different size.