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Thursday, December 27, 2012

Machine Tools benefit from Customer-oriented manufacturing


The machine tool industry overall has stable situation since the spring of this year compared with orders quantity. Machine tool imports number is declined. High-end machine tools are still the dependent on imports in some levels. Large, heavy machine tool demand is relatively strong, has become a hot. Ordinary CNC lathes supply and demand is saturated. The large scaled enterprises have already started or are studying new types of machine tools, special machine tools, intended to expand the market space.

China, as the fastest development pace of Asia and the world machine tool industry, the largest consumption developing country, is still confident in the future prospects for the development of the machine tool. All walks of life of manufacturing Market have experienced ups and downs. Although the overall has declined, it is still steady in growth. 

User industries including the automotive industry, military industry, aerospace, electric power industry, urban rail transportation, wind power, nuclear industry, shipbuilding industry, expand production, improve production efficiency for the machine tool industry. The new requirement is expected to promote the prosperity of the machine tool industry development.

The machine tool industry, especially CNC machine tools will obtain a strong support from the downstream demand. According to the "high-end CNC machine tools and basic manufacturing equipment" special plan, by 2020, 80 percent of aerospace, shipbuilding, automotive, power generation equipment manufacturing high-end CNC machine tools and basic manufacturing equipment will be based on the country, the future development of China's machine tool industry is very broad.

Customer-oriented manufacturing machine ready to go
Chinese enterprises need to seize good opportunities to develop, strengthen independent innovation, improve the level of technology and industrial scale, actively explore new markets, and to respond to future market competition.

Take the automotive industry, the aerospace industry as an example. Currently in urgent need of high-end CNC machine tools are: high-speed machining centers, multi-axis machining centers, dual-spindle turning centers and milling centers, precision grinding and composite grinder, precision CNC EDM Machine, precision The large leading boring and cnc milling machine and precision landing boring and milling machine, efficient CNC plane. These devices can not be good to meet domestic enterprises, industrial level to be increased. They must as soon as possible improve the self-development of CNC EDM Machine products based on the strengthening of international cooperation to improve the high-end CNC machine tools and a set of supplier level

The six downstream industries have close relationship with machine tool

China's power industry will be the implementation of a diversified energy strategy with efficient, high-speed. Clean energy, such as nuclear power, wind power will be key development objects, so as to change the situation of over-reliance on a single coal and other energy.

According to plan, by 2015, the installed wind power capacity will reach 15 million kW; the 2020 annual installed capacity will reach 4000 to 60 million kW. The rapid development of the power industry requires a lot of reliability, large size, and high strength CNC machine tools, such as a variety of super-heavy-duty CNC machine tools and plane axis CNC machine tools and composite processing machine.

Construction of urban rail transit and planning will drive increased demand of machining machine tools, processing equipment, such as large welding machines, grinders, and concrete cutting machine tools. China's railway construction and transformation focus on high-speed and acceleration, reload, and has entered the "fast track" development. The rail transport industry demand for machine tools is multi-faceted. One is Locomotives (electric locomotives and electric diesel locomotive) and the other is vehicle manufacturing.

Another is the wheels and axle manufacturing machine routine maintenance, as well as the orbital processing and high-speed railway sleepers processing. These manufacturing is in urgent need to Universal concrete cutting machine, such as machining centers, CNC welding machine. Also need dedicated cutting machine tools, such as the track plate grinder, axle grinder. Need presses, bending machines, forming machines.

In addition, the production situation of general equipment is getting better and better. Shipping industry is still maintained rapid growth, improvement in new orders. Other mechanical machine tool industry is loyal user groups.

1. Large and medium-sized enterprises and foreign-invested enterprises have put their focus on the purchase of high profile CNC machine tools.

2. Small and medium enterprises, especially private SMEs mostly buy the middle and low CNC machine tools, machine tools and non- CNC dedicated and specialized machine tools have demand too. Future, also accounted for a small proportion of the low-end machine tools.

Downstream industries are strived by machine tool development

High-end machine tools are still the dependent on imports in some levels. Large, heavy machine tool demand is relatively strong, has become a hot. Ordinary CNC auto lathe and demand is saturated. The large scaled enterprises have already started or are studying new types of machine tools, special machine tools, intended to expand the market space. In a word, It's growth can't be so quick without accelerated by big six downstream industries.


Automotive industry As the first major user, continue to maintain strong growth momentum. It is learned that the automotive industry in the 12th Five-Year planning the 2015 car production will be up to 20 million. Dong Yang, the manager of automobile institution forecast 30 million. Mainstream auto companies can plan in 2015 with an annual output of more than 30 million. This is undoubtedly a very large market for the machine.

 As the machine important customers, ship equipment (medium and low speed diesel engines, crankshafts, propellers, deck machinery) has been steady development to the CNC machine tools, provided a broad space for heavy machine tools development. Wind power and nuclear power equipment manufacturing industry to the demand for high-end CNC machine tools, in particular, is a dedicated machine to be developed.

The rapid development of China's aerospace industry is driven by the machine tool demand. ARJ21 regional jet and 600 regional jets will have been put into production. The large aircraft project has started. The ShenZhou manned spacecraft engineering are needed to purchase a large number of high-speed, high-precision composite CNC machine tools, and 5-axis machining centers and other critical manufacturing equipment. The aerospace industry of CNC machine tools, especially for high-speed, high efficiency, high-precision, high-end multi-axis CNC drilling machine, there will be new requirements including automated tape laying machines and automated fiber placement machine manufacturing composite integral member.

Microwave dryer has more advantages than traditional heating


A microwave dryer can be used in many aspects of industry, like leaf, agriculture product, timber, also be widely used for chemical products, packing materials, desiccation, high recovery rate. Microwave heating has great advantages compared with traditional heating mode. It makes heating medium become heater, do not need heat transfer process.

Even thermal conductivity is poor material, also can achieve heating temperature in a very short period of time. Microwave field energy can be converted into heat energy in the dielectric material temperature rise. Complete heating, praise, and a series of physical and chemical process.

From the economic efficiency analysis, microwave dryer also different with traditional methods, such as far infrared dryer. Microwave heating has the following advantages: heat penetrating, fast heating, energy efficient, easy to operate, eco protection, sanitation and safe.

Microwave Mould proof, sterilization, fresh is the result of combined action of the thermal effect of electromagnetic fields and the biological effect. Thermal effects of microwave on the bacteria denature the protein of bacteria, and make the bacteria lost the condition of nutrition, reproduction and survival so as to die.

Microwave heating just have easy operation method and craft to control. The basic conditions of water, electricity, as long as control power, can realize microwave heating or terminate immediately.

Microwave leak is few, no radiation hazards and harmful gases, do not produce the waste heat and dust pollution. Neither polluting food, nor pollute the environment, so it is Safe, clean, eco-friendly.

In actual work, microwave dry and sterilization equipment basically use in material with low moisture, Also can be used for high moisture. At this time, traditional drying method drying rate low, consume energy, and tunnel type microwave drying equipment from start to finish drying, need three to five minutes. Traditional methods, equipment, covering a large area, many employees, often have the pollution, fire control, etc.

China's first full-automated flat piece of square bottom paper bag machine has been launched


In recent years, in order to eliminate white pollution, countries around the world are pushing the paper instead of the environmental policy of the plastic. Clothing, footwear, gifts, alcohol and tobacco, food, health care products, cosmetics packaging popularized using square bottom the portable paper bags instead of plastic bags, to speed up the process of paper bag generation.
Flat piece of square bottom paper bag machine is environmentally friendly packaging machinery in the method as put flat piece of paper to produce paper bag, divided into high, medium and low three categories

High-end machine is fully automatic machine, machine synchronization complete the square bottom paper bag production process, namely the complete plastic raw material into a tube, "M" side forming the bottom of the indentation at the bottom of gluing the bottom of the bag forming paste mobile, out of the bag and processes. Midrange machine is a machine for semi-automatic to complete almost all the processes. Low-end machine for the split, each machine has only completed a square bottom paper bag production process, semi-finished products to be transported by the artificial between the various processes.

Square bottom paper bag machine, fully automatic flat sheets innovative design integrates machine, electricity, gas, digital into one with all the independent intellectual property rights of high-tech products, projects to fill the gaps

Project total declare 31 patents, including: four invention patents, 27 utility model patents. The paper bag making machine products have good market prospects at home and abroad. Major technology projects: synchronization is complete on the same machine on top of plastic binder into a tube, "M" side molding, cut off the bottom of the indentation at the bottom of glue, the bottom of the bag molding paste Handle, out of the bag and processes that is, to achieve a "flat piece of paper into the bag out of notebook paper bag full automation of the production process.

Top 3 famous township of China's machine tool


Industry cluster is the driving force behind the rapid development of China's manufacturing industry. So in some places of the machine tool industry, there is the same type of machine tool manufacturing enterprise getting together and growing up. The upstream and downstream industry chain integrity is the local pillar industries count for much, named to the township of machine tool.

According to similar machine manufacturer’s intensity, the total economy amount, the collective influence within the machine tool industry, the industry has listed the 18 general machine townships below.

Zhejiang is one of the cradles and forms a highly competitive industry cluster. A small province has seven machine tool towns. But it can rank the first in the country which is stunning enough to people. The injection molding machine, computerized flat knitting machines, computerized embroidery machine, packaging machine, spring machine special machine are all Zhejiang's strengths.

    Injection molding machine Township --- Zhejiang Province, Hangzhou,
    CNC auto lathe township --- Yuhuan County of Zhejiang Province
    Automatic lathe Township --- Taizhou, Zhejiang
    Wire cutting entry-town --- Ningbo City, Zhejiang Province
    The sawing the Township --- Jinyun County, Zhejiang Province town
    CNC lathe township --- Fuyang City, Zhejiang Province
    Punch town - Zhejiang Shengzhou

Jiangsu Province, South Jiangsu economic model has been fashionable in north and south, but the recent years, the machine tool town in Jiangsu is basically rooted in the rapid developed northern Jiangsu, and that’s why? May be because of the low profit margin of the machine tool industry, township and village enterprises in southern Jiangsu disdain to enter this industry, the south Jiangsu fellow seize the opportunity and success.
The circular grinding Township --- Wuxi City, Jiangsu Province
    The economy line cutting Township --- Taizhou City, Jiangsu Province
    The Forging Machine township --- Yangzhou City, Jiangsu Province
    Cutting and folding machine tools of town --- Hai'an County, Jiangsu Province, Li advancement
    The Xiaoping grinding Township --- Dafeng City, Jiangsu Province
    Lathe township --- Yancheng City in Jiangsu Province